How To Recharge And Work On Raymond Fork Trucks Youtube

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x things to know most charging a forklift battery

1. Make certain the charger is properly sized (matched) to the battery it is charging. That means:
  1. The charger outputs the same voltage as the battery. Sounds basic, but non anybody knows that a 24 volt pallet truck charger is designed to charger a 24 volt battery.
    
    Industrial Battery Charger for a Elevator Truck
    
    Someone might think it is okay to utilise the charger assigned to the orderpicker to accuse the 48 volt sit down forklift. It'southward not.
  2. Merely how do you know what voltage the forklift battery is?
  3. Simply count the cells (the little squares on top of the battery) and multiply information technology by two.
  4. A 36 volt forklift bombardment volition have 18 cells.
  5. At present make certain in that location are different SB connectors for the different voltage chargers so at that place can be no mistake. Generally, a large ruddy connector goes with 24 volts, a big grey connector goes with 36 volts, large blue with 48 volts. Just this is just convention, you can create your ain color assignments.
2. Be sure that the ampere hour rating is within x% of the elevator truck battery it is charging.
  1. How do I know that?
  2. Find out what the model number is of the forklift'due south battery.
  3. The model number will assistance you know what the ampere rating of the battery is. The battery'due south model number is made upwardly of three pieces of information.Cells–Amps per jail cell–plates, eg xviii–125–thirteen.
  4. To know the number of total amps in a battery, decrease ane from the number of plates (thirteen-1=12) and separate it by two (12/2=half-dozen). Now multiply it past the middle number (6x125=750). That is the ampere hour rating of the battery.
  5. With the amp hour rating of the bombardment in hand, check the output of the forklift battery charger. Information technology is on the spec plate of the charger – right in front where the model number and serial number are listed. Information technology needs to be inside x% or and then.
  6. Now you accept the chargers assigned to the lifts, write the ampere hour rating of the bombardment on the bombardment's connector with a blackness marking. Do the aforementioned with the charger. Now your team will be able to match the numbers to be sure they are connecting the correct sized charger to the correctly assigned battery.
3. Check that the battery charger cables are not damaged or showing estrus damage.
  
  Charged and watered correctly, a forklift battery volition concluding for years.
  1. Estrus might be a sign of a mismatched charger or an nether-performing battery.
  2. Cables get run over all the time. It is important to ask your lift truck technician to repair any frayed or damaged cables.
4. Be certain to charge your forklift battery afterwards the shift.
  1. Do non store on a low charge (discharged state). It can cause the battery to sulfate.
5. Water your forklift batteries after charging, never before.
  1. An overfilled battery tin can spill over the top during charging leaving y'all with sulfuric acid all over the warehouse floor.
6. Water your forklift batteries regularly with distilled or de-ionized water to encompass the plates inside the bombardment cells.
  1. The plates should exist fully submerged with liquid (electrolyte) inside the cells.
  2. Unsubmerged cells will apace sulfate (lose their ability to blot and release free energy).
7. Keep a watering log.
  1. This will help you back up a warranty merits should you have 1 during the battery warranty menstruum.
8. Be sure to permit your battery to charge fully through the finishing charge – the gassing phase.
  1. Y'all know your battery is nearing fully charged when gas bubbles first to appear.
  2. The negative plate produces hydrogen and the positive plate produces oxygen.
  3. This bubbles process helps mix the acid inside the battery for uniform acidity over all areas of the plate.
9. Charge the lift truck bombardment in a well ventilated place.
  1. The hydrogen and oxygen tin brand an explosive combination if they build upwardly in whatsoever blazon of concentration.
10. Don't accuse a bombardment that is besides hot or too common cold.
  1. Do not permit a forklift battery to freeze. Do not accuse a frozen battery.
  2. Do not accuse the batteries at above 120°F (49°C ). Too hot to touch? Don't accuse the battery.